Facing long lead times, GMS bulks up on wallboard and steel inventory | Supply Chain Dive

2022-04-25 06:43:40 By : Ms. Tracy Cen

Wallboard and steel are among a number of key material shortages that have hamstrung the construction industry this year, pushing up prices and delaying deliveries. While wallboard inventories have improved slightly, Foundation Building Materials expects shortages to continue well into 2022.

Wallboard demand has surged as the construction industry works to build itself out of a backlog of projects. That led Eagle Materials, a national U.S. gypsum wallboard producer, to raise its prices by 33% YoY, said CEO Michael Haack on a Q2 earnings call. The Dallas-based supplier, which owns nearly all its raw materials, isn't finished raising prices.

"I suspect it may raise the question in some people’s minds as to whether we are nearing the peak for this cycle," Haack said. "If our demand outlook is correct, I think, we are not."

GMS, which sells commercial and residential wallboard, suspended ceilings, steel framing and other interior construction products, ordered more materials despite facing supplier price increases each quarter for the past year.

"The reality of our inventory is that as lead times have extended, that's the driver of having to carry more inventory on a unit basis," Turner said. GMS’s lead time for steel has improved, but it’s still "nowhere near where it was back prior to the pandemic or even just in the early stages of the pandemic."

Steel shortages and record prices stemmed from mills' inability to keep up with customer demand, according to Foundation Building Materials. "We don’t foresee a substantial change in this until 2022," spokesperson Kirby Thompson wrote on the company's website.

While inflated wallboard prices have leveled somewhat, GMS expects them to continue to rise in 2022. Wallboard volumes dropped 1.1%, and commercial volumes continue to lag residential as availability remains subject to seasonal fluctuations and other disruptions, Turner said.

"That demand is probably going to be reasonable, and ... you're going to see some situations around the country where lead times are slightly extended for wallboard as well," he said.

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Persistent extended lead times, which have pushed many companies to place orders in advance, could ease sometime in the summer, said ISM's Timothy Fiore.

Leveraging coastal holding facilities and shifting to a market delivery model are two pillars in the company's strategy, said Don Frieson, EVP of supply chain.

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Get the free daily newsletter read by industry experts

Topics covered: logistics, freight, operations, procurement, regulation, technology, risk/resilience and more.

Persistent extended lead times, which have pushed many companies to place orders in advance, could ease sometime in the summer, said ISM's Timothy Fiore.

Leveraging coastal holding facilities and shifting to a market delivery model are two pillars in the company's strategy, said Don Frieson, EVP of supply chain.

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Topics covered: logistics, freight, operations, procurement, regulation, technology, risk/resilience and more.